Electrical Engineer (Rapid Prototyping)

Johns Hopkins Applied Physics Laboratory
Full-timeLaurel, United States

📍 Job Overview

Job Title: Electrical Engineer (Rapid Prototyping)

Company: Johns Hopkins Applied Physics Laboratory

Location: Laurel, Maryland, United States

Job Type: FULL_TIME

Category: Engineering / Hardware Development

Date Posted: 2026-08-28

Experience Level: 7+ Years

Remote Status: On-site

🚀 Role Summary

  • Lead the design, development, and rapid prototyping of advanced electrical systems for critical maritime applications, directly supporting national security missions.

  • Integrate complex shipboard electronics, from initial concept through hands-on testing and field deployment on U.S. Navy platforms.

  • Apply expertise in analog, digital, and RF design principles to create novel, custom solutions in a fast-paced, quick-turnaround environment.

  • Collaborate with a multidisciplinary team to advance maritime electronics and develop emerging technologies for evaluation and rapid fielding.

📝 Enhancement Note: This role is highly specialized, focusing on the practical application of electrical engineering principles within the defense sector, specifically for naval applications. The emphasis on "Rapid Prototyping" and "Field Testing at Sea" indicates a need for engineers who are not only proficient in design but also adept at hands-on implementation, troubleshooting, and adapting designs to challenging operational environments. The requirement for a security clearance and potential work on Navy vessels highlights the sensitive and critical nature of the projects.

📈 Primary Responsibilities

  • Design and develop novel, custom electrical systems and solutions tailored to unique maritime challenges, pushing the boundaries of current technology.

  • Architect and implement analog, digital, and RF electrical systems, focusing on rapid development cycles for immediate fielding.

  • Conduct rigorous testing and design verification in laboratory settings and during integration phases onto U.S. Navy platforms.

  • Generate comprehensive technical documentation, including design specifications and reports, to facilitate electrical integration and installation on maritime vessels.

  • Develop and evaluate emerging technologies and prototypes to assess new capabilities and potential applications for naval operations.

  • Perform detailed circuit-level troubleshooting and hardware diagnostics to resolve complex issues at the component and system level.

  • Contribute to the full hardware development lifecycle, from initial conceptualization and design through to field deployment and operational testing.

  • Collaborate effectively with cross-functional teams, including mechanical engineers, software developers, and systems engineers, to ensure seamless system integration.

📝 Enhancement Note: The responsibilities emphasize a hands-on approach and a full lifecycle involvement, from ideation to deployment. The inclusion of "testing at sea" and "integration onto U.S. Navy platforms" suggests a practical, often challenging, work environment requiring adaptability and resilience. The need for documentation implies a strong emphasis on knowledge transfer and formalizing designs for broader application.

🎓 Skills & Qualifications

Education:

  • Bachelor of Science (B.S.) in Electrical Engineering or a closely related technical discipline.

  • Master of Science (M.S.) in Electrical Engineering or equivalent experience is preferred. Experience:

  • A minimum of 7 years of progressive experience in the design, assembly, and testing of electrical systems.

  • Demonstrated experience in rapid prototyping and quick-turn development cycles.

  • Proven track record across the full hardware development lifecycle, from concept generation to field deployment.

  • Experience managing and balancing multiple competing priorities to ensure continuous project momentum and timely delivery. Required Skills:

  • Proficiency in circuit design, encompassing analog and digital principles.

  • Hands-on experience with essential laboratory test equipment, including spectrum analyzers, network analyzers, signal generators, oscilloscopes, and power supplies.

  • Expertise in Printed Circuit Board (PCB) design, including practical application of PCB design tools such as Altium Designer.

  • Demonstrated ability to troubleshoot and resolve custom hardware issues at the component and circuit level.

  • A strong sense of curiosity and a proactive desire for continuous learning and skill development.

  • Adaptability and proven success working in a fast-paced, quick-turnaround operational environment.

  • Willingness to perform periodic work on U.S. Navy vessels as part of a technical integration and testing team.

  • Ability to obtain an interim Secret level security clearance by the start date, with the ultimate goal of obtaining a Top Secret clearance. (U.S. citizenship is a prerequisite for security clearance eligibility). Preferred Skills:

  • Advanced PCB design techniques and methodologies.

  • Experience engineering creative, out-of-the-box strategies to overcome project constraints and guide teams effectively.

  • Familiarity with Navy electronics systems, shipboard installation procedures, and the Navy's Temporary Alteration (TEMPALT) process.

  • An active Top Secret level security clearance.

📝 Enhancement Note: The minimum requirements clearly delineate a need for experienced engineers with a strong foundation in core electrical engineering disciplines and practical, hands-on prototyping skills. The preferred qualifications highlight a desire for individuals who can innovate under pressure, possess specialized knowledge relevant to naval operations, and are already cleared for sensitive work. The emphasis on problem-solving and adaptability for fast-paced environments is a key differentiator.

📊 Process & Systems Portfolio Requirements

Portfolio Essentials:

  • Detailed case studies showcasing successful rapid prototyping projects, emphasizing the iterative design process and quick-turn solutions.

  • Demonstrations of PCB design projects, including schematics, layout files, and fabricated board examples, highlighting complexity and innovation.

  • Documentation of embedded hardware integration projects, illustrating system architecture, component selection rationale, and successful implementation.

  • Examples of circuit design and analysis, including simulation results, test data, and validation reports that prove design efficacy.

  • Evidence of problem-solving capabilities, particularly for custom hardware challenges, detailing the diagnostic process and resolution strategies. Process Documentation:

  • Workflow diagrams and process maps illustrating the rapid prototyping lifecycle from concept to testing.

  • Standard Operating Procedures (SOPs) for lab testing, equipment usage, and design verification protocols.

  • Methodologies for documenting technical designs, test results, and integration procedures for maritime platforms.

  • Process for managing hardware revisions and incorporating feedback from field testing into subsequent design iterations.

📝 Enhancement Note: For this role, a portfolio is crucial for demonstrating practical application of skills. Candidates should prepare to showcase projects that highlight speed, efficiency, and successful problem-solving in hardware development. The documentation examples should reflect clear communication of technical details relevant to integration on complex platforms like Navy vessels.

💵 Compensation & Benefits

Salary Range:

  • Minimum Rate: $100,000 Annually

  • Maximum Rate: $245,000 Annually

Benefits:

  • Robust education assistance program for continuous learning and professional development.

  • Unparalleled retirement contributions, significantly enhancing long-term financial planning.

  • Comprehensive medical insurance coverage.

  • Dental insurance to support oral health.

  • Vision insurance for eye care needs.

  • Life insurance to provide financial security for dependents.

  • Short-term disability coverage for temporary incapacitation.

  • Long-term disability coverage for extended periods of incapacitation.

  • Flexible spending accounts (FSAs) for pre-tax healthcare and dependent care expenses.

  • Generous paid time off (PTO) to support work-life balance. Working Hours:

  • Standard full-time work schedule of 40 hours per week.

📝 Enhancement Note: The salary range provided is competitive for an experienced Electrical Engineer with specialized skills in rapid prototyping and defense applications in the Maryland region. The benefits package is extensive, reflecting a commitment to employee well-being and professional growth, which is typical for a leading research and development institution like JHU APL. The note about salary being prorated for less than 40 hours per week is standard for salaried positions.

🎯 Team & Company Context

🏢 Company Culture

Industry: Defense, Aerospace, Research & Development, Applied Science. APL operates at the forefront of technological innovation, developing solutions for national security, space exploration, and public health. This context means projects are often mission-critical, cutting-edge, and require rigorous adherence to security protocols.

Company Size: Large, with a significant number of employees indicating a robust infrastructure, diverse talent pool, and numerous opportunities for collaboration and advancement.

Founded: The Johns Hopkins Applied Physics Laboratory was founded in 1942, bringing a long history of innovation and expertise to its work. This longevity suggests a stable organization with deep-rooted technical capabilities and a commitment to long-term research and development.

Team Structure:

  • The team likely comprises experienced Electrical Engineers, Systems Engineers, mechanical engineers, and potentially software engineers, all working collaboratively on complex projects.

  • Reporting structure is expected to be hierarchical within project teams, with clear lines of communication to project leads and management, particularly concerning project milestones, technical challenges, and security requirements.

  • Cross-functional collaboration is a cornerstone of APL's approach, necessitating strong communication and integration skills to merge diverse technical expertise into cohesive solutions for defense applications. Methodology:

  • Data analysis and insights are critical for validating designs and performance, especially in a rapid prototyping environment where quick feedback loops are essential.

  • Workflow planning and optimization strategies are employed to accelerate the design-to-field timeline, balancing speed with technical rigor.

  • Automation and efficiency practices are likely integrated where possible to streamline repetitive tasks, allowing engineers to focus on complex problem-solving and innovation.

Company Website: https://www.jhuapl.edu/careers

📝 Enhancement Note: APL's culture is geared towards solving challenging national problems through advanced technology. For an operations professional, this translates to a high-impact environment where precision, security, and innovation are paramount. The collaborative nature and multidisciplinary teams are key to tackling complex systems integration tasks.

📈 Career & Growth Analysis

Operations Career Level: This role is positioned as a Senior Electrical Engineer, indicated by the 7+ years of experience requirement and the expectation of independent problem-solving and leading aspects of the design process. It signifies a level of technical mastery and project contribution beyond entry or mid-level roles.

Reporting Structure: The engineer will likely report to a Group Supervisor or Program Manager within a specific technical division or program. While working within a team structure, significant autonomy in technical execution and design decisions is expected.

Operations Impact: The impact is direct and significant, contributing to the development of critical maritime electronic systems that enhance U.S. national security. Successful prototypes and fielded systems directly influence operational capabilities and technological superiority for naval forces.

Growth Opportunities:

  • Specialization: Deepen expertise in specific areas of maritime electronics, analog/RF design, or advanced PCB technologies, potentially leading to Principal Engineer or Subject Matter Expert (SME) roles.

  • Leadership: Transition into technical leadership roles, managing small teams, leading specific project tasks, or overseeing aspects of the prototyping process.

  • Advanced Degrees & Certifications: Utilize the education assistance program to pursue advanced degrees or industry-specific certifications that further enhance technical capabilities and career progression.

  • Cross-Disciplinary Exposure: Gain experience in adjacent fields such as systems engineering, software integration, or cybersecurity as projects evolve.

📝 Enhancement Note: The career path at APL for engineers is typically characterized by increasing technical depth and project leadership rather than pure management. The emphasis is on solving complex technical problems, making this role ideal for an engineer who thrives on intellectual challenge and continuous learning within a specialized domain.

🌐 Work Environment

Office Type: The work environment is primarily on-site at APL's facilities in Laurel, Maryland, with specific requirements for periodic work on U.S. Navy vessels. This indicates a blend of dedicated laboratory and office space with operational deployment scenarios.

Office Location(s): The primary work location is Laurel, Maryland. The need for CONUS travel implies potential visits to other Navy facilities or shipyards for integration and testing.

Workspace Context:

  • The workspace will be collaborative, involving close interaction with a multidisciplinary engineering team. Access to state-of-the-art laboratory facilities equipped with advanced test equipment is a key feature.

  • Engineers will have access to sophisticated operations tools and technology, including PCB design software (Altium Designer), simulation tools, and a comprehensive suite of measurement and signal generation equipment.

  • Opportunities for team interaction will be frequent, both in formal project meetings and informal technical discussions, fostering a culture of shared problem-solving and knowledge exchange.

Work Schedule: The standard 40-hour work week is expected, but the nature of rapid prototyping and defense projects may occasionally require flexibility or extended hours to meet critical deadlines or support testing schedules, particularly during integration phases or sea trials.

📝 Enhancement Note: The on-site nature is critical due to the hands-on requirements, lab access, and security protocols. The inclusion of shipboard work is a significant aspect, requiring engineers to be comfortable in dynamic, operational environments.

📄 Application & Portfolio Review Process

Interview Process:

  • Initial Screening: HR and potentially a technical recruiter will review applications and conduct an initial screening call to assess basic qualifications and interest.

  • Technical Interview(s): Expect one or more technical interviews with hiring managers and senior engineers. These will focus on your electrical engineering fundamentals, specific experience in rapid prototyping, PCB design, embedded systems, and problem-solving scenarios. Be prepared to discuss your past projects in detail.

  • Portfolio Review: A key component will be the review of your professional portfolio. Be ready to walk through specific examples of your work, explaining your design choices, challenges faced, solutions implemented, and the results achieved.

  • Security Clearance Process: If selected, you will undergo a thorough government security clearance investigation. This involves providing detailed personal history and undergoing background checks.

  • Final Interview/Offer: A final interview may occur to discuss role fit, compensation, and finalize the offer.

Portfolio Review Tips:

  • Curate Selectively: Choose 3-5 of your most relevant and impactful projects that best demonstrate your skills in rapid prototyping, PCB design, and embedded systems for complex applications.

  • Structure Your Narrative: For each project, clearly articulate: the problem/challenge, your role and contributions, the design process (including tools used), key technical decisions, challenges encountered and how you overcame them, the final solution, and the measurable outcomes or impact.

  • Highlight Key Metrics: Quantify your achievements whenever possible (e.g., reduced development time by X%, improved system performance by Y%, successfully integrated Z components).

  • Visual Aids: Prepare clear schematics, PCB layouts, photos of prototypes, and test data to support your presentation. Ensure any proprietary information is appropriately redacted or generalized.

  • Demonstrate Adaptability: Emphasize how you adapted designs or approaches based on testing feedback or evolving requirements, especially in a rapid prototyping context.

Challenge Preparation:

  • Technical Problem-Solving: Be ready for questions that require you to diagnose hypothetical hardware issues or design a basic circuit for a given specification. Practice thinking through problems systematically.

  • Design Scenarios: Prepare to discuss your approach to designing a specific type of circuit (e.g., a power supply, a sensor interface) or integrating a particular component.

  • System Integration: Consider questions about how you would integrate a new piece of hardware into an existing complex system, especially a shipboard environment.

📝 Enhancement Note: The interview process will heavily rely on demonstrating practical experience and problem-solving skills. A well-prepared portfolio that showcases tangible results and a clear understanding of the design-to-deployment lifecycle is essential. The security clearance is a non-negotiable requirement, so candidates should be prepared for this extensive process.

🛠 Tools & Technology Stack

Primary Tools:

  • PCB Design Software: Altium Designer (required), potentially others like OrCAD, Eagle. Proficiency in schematic capture, layout, routing, and generating manufacturing files.

  • Embedded Systems Development: Experience with microcontrollers, microprocessors, and associated development environments (e.g., IDEs, compilers, debuggers). Familiarity with C/C++ for embedded programming.

  • Lab Equipment: Extensive hands-on experience with oscilloscopes, spectrum analyzers, network analyzers, signal generators, logic analyzers, power supplies, and multimeters for characterization and testing.

Analytics & Reporting:

  • Simulation Software: Tools for circuit simulation (e.g., SPICE, LTspice, PSpice) to predict performance and validate designs before prototyping.

  • Data Analysis Tools: While not explicitly listed, proficiency in tools for analyzing test data (e.g., MATLAB, Python with libraries like NumPy/SciPy) is often beneficial for performance characterization.

  • Documentation Tools: Standard office suites for technical reports, schematics, and presentations.

CRM & Automation:

  • Not directly applicable to this core engineering role, but understanding how designs integrate into larger project management or system lifecycle tools may be beneficial.

📝 Enhancement Note: The emphasis is on core electrical engineering tools for design and testing. Altium Designer is specifically called out as a required skill. Proficiency with a wide range of lab equipment is critical for the hands-on prototyping and testing aspects of the role.

👥 Team Culture & Values

Operations Values:

  • Innovation & Excellence: APL highly values pushing technological boundaries and achieving excellence in problem-solving for national security needs. For operations professionals, this means a drive for continuous improvement and novel solutions.

  • Integrity & Responsibility: Given the sensitive nature of the work, a strong sense of integrity, ethical conduct, and responsibility for project outcomes is paramount. This extends to handling classified information and maintaining project security.

  • Collaboration & Teamwork: APL fosters a collaborative environment where diverse technical expertise is leveraged to achieve complex goals. Operations professionals are expected to work effectively across disciplines and contribute to a supportive team atmosphere.

  • Commitment to Mission: A deep understanding and commitment to the APL mission of serving national security interests are core to the organizational culture. Operations professionals contribute by ensuring the efficiency, reliability, and timely delivery of critical systems.

  • Continuous Learning: The rapidly evolving technological landscape necessitates a culture of ongoing learning and skill development. Engineers are encouraged to stay abreast of new technologies and methodologies.

Collaboration Style:

  • Cross-functional Integration: Engineers are expected to actively collaborate with peers from different disciplines (e.g., mechanical, software, systems) to ensure seamless integration of hardware into larger systems. This involves clear communication and a willingness to understand other perspectives.

  • Process Review & Feedback: A culture of constructive feedback is likely present, where designs and processes are reviewed by peers and seniors to identify potential improvements or risks. Openness to feedback and providing it constructively is key.

  • Knowledge Sharing: Emphasis on sharing technical knowledge, best practices, and lessons learned within project teams and potentially across the organization to prevent recurring issues and accelerate development.

📝 Enhancement Note: The culture at APL is deeply rooted in its mission and the technical rigor required to achieve it. For operations roles, this means a focus on precision, security, and collaborative problem-solving within a high-stakes environment.

⚡ Challenges & Growth Opportunities

Challenges:

  • Rapid Prototyping Under Constraint: Balancing the need for speed in prototyping with the rigorous requirements of defense applications, including reliability, security, and performance under harsh conditions.

  • Integration on Naval Platforms: Navigating the complexities of integrating new hardware onto existing, often legacy, U.S. Navy systems, which can involve unique environmental factors, power constraints, and interface challenges.

  • Security Clearance Requirements: The process of obtaining and maintaining a security clearance can be demanding and requires strict adherence to protocols.

  • Adapting to Evolving Technologies: Keeping pace with rapid advancements in electronics and maritime technology to ensure solutions remain state-of-the-art and effective.

Learning & Development Opportunities:

  • Specialized Training: Access to internal and external training programs focused on advanced electrical engineering topics, specific defense technologies, and cutting-edge prototyping techniques.

  • Industry Conferences & Certifications: Opportunities to attend relevant industry conferences and pursue professional certifications to enhance expertise and network with peers.

  • Mentorship Programs: Potential for mentorship from senior engineers and subject matter experts within APL, providing guidance on technical challenges and career development.

  • Project Diversity: Exposure to a wide range of projects and technologies, allowing for continuous learning and skill diversification across different maritime applications and defense systems.

📝 Enhancement Note: This role offers significant opportunities for technical growth in a mission-critical field. The challenges are substantial but come with the reward of contributing to national security and working with cutting-edge technology.

💡 Interview Preparation

Strategy Questions:

  • "Describe a complex electrical system you designed and prototyped for a demanding application. What were the key challenges, and how did you address them?" (Focus on your design process, problem-solving, and results).

  • "How do you approach rapid prototyping when faced with tight deadlines and limited resources?" (Highlight your methodology for quick iteration, trade-off analysis, and risk management).

  • "Walk me through your experience with Altium Designer, including a challenging PCB layout you've completed." (Be ready to discuss design considerations, routing strategies, and DFM/DFA). Company & Culture Questions:

  • "What attracts you to working at Johns Hopkins Applied Physics Laboratory, and specifically to this role?" (Showcase your understanding of APL's mission and your passion for defense/maritime applications).

  • "How do you handle collaborating with engineers from different disciplines (e.g., mechanical, software) on a project?" (Emphasize your communication skills and ability to integrate diverse technical inputs).

  • "Describe a time you had to work under strict security protocols or with sensitive information." (Demonstrate your understanding of and respect for security requirements). Portfolio Presentation Strategy:

  • Project Selection: Choose projects that best showcase your rapid prototyping, PCB design, and embedded systems skills in a relevant context (if possible, defense or complex systems).

  • Narrative Arc: For each project, present a clear story: problem definition, your role, design approach, technical challenges, solutions, testing/validation, and outcomes.

  • Visual Engagement: Use high-quality visuals (schematics, layouts, photos, graphs) to illustrate your points. Be prepared to explain them in detail.

  • Quantify Impact: Whenever possible, use metrics to demonstrate the success of your projects (e.g., performance improvements, time savings, cost reductions).

  • Adaptability Emphasis: Highlight instances where you had to adapt designs or approaches due to testing feedback or project constraints, especially relevant for rapid prototyping.

📝 Enhancement Note: The interview will be highly technical, focusing on practical application and problem-solving. Candidates should be prepared to articulate their thought processes clearly and demonstrate their ability to deliver results in a demanding, mission-oriented environment.

📌 Application Steps

To apply for this Electrical Engineer (Rapid Prototyping) position:

  • Submit your application through the Johns Hopkins Applied Physics Laboratory careers portal at https://careers.jhuapl.edu/jobs/59720.

  • Portfolio Customization: Prepare a portfolio that clearly highlights your expertise in rapid prototyping, PCB design (especially with Altium Designer), embedded systems, and hands-on testing. Select projects that best demonstrate your ability to solve complex electrical challenges under tight timelines.

  • Resume Optimization: Tailor your resume to emphasize the 7+ years of relevant experience, specific skills in analog, digital, and RF design, experience with lab equipment, and any prior work in defense or maritime environments. Quantify achievements where possible.

  • Interview Preparation: Practice articulating your technical experience and problem-solving approaches. Be ready to discuss your portfolio projects in detail and answer scenario-based questions related to electrical design and integration. Familiarize yourself with the APL mission.

  • Security Clearance Readiness: Ensure you meet the U.S. citizenship requirement and are prepared to undergo the government security clearance investigation process, including providing accurate and comprehensive personal history information.

⚠️ Important Notice: This enhanced job description includes AI-generated insights and operations industry-standard assumptions. All details should be verified directly with the hiring organization before making application decisions.

Application Requirements

Candidates must have a B.S. in Electrical Engineering and at least 7 years of experience in electrical system design and testing. The role requires U.S. citizenship and the ability to obtain a Top Secret security clearance.